Shelter logic canopy setup

 

With the nice weather here I love to spend time outside whenever I can. If I am not working, relaxing in a nice chair reading a book (or Kindle now) is great.

Living in New England the weather often changes daily, or hourly, and sudden storms can spring up. We also have mosquitoes like you would not believe! After hemming and hawing for a few years about building a deck and always changing my mind about the size, location and scope of it I decided that this year I would do something simple. Put up a screen room!

A few years ago my parents got a canopy and they have loved it. It keeps them dry when it rains and it also protects their older deck from the elements. The rage lately has been the 10 X 10 canopies that you buy at a big box store for under $100. I never liked these because they were too small for a get together and they are built to wear out after a few months of use.

I decided to go with the ShelterLogic 10 x 20-Feet Canopy 2- Inch 4-Rib Frame, White Cover as the canopy of choice. This was an upgrade from the 1in frame that was slightly cheaper. My thought was that if it was built bigger it would last longer. To keep the bugs at bay I also purchased the Screen Kit

I purchased them from Amazon (click through to help support the blog) and they were shipped directly from the factory. Within 5 days I had the canopy, screen kit and augers to hold them down.

Project Stats: Installing canopy and screen kit
Time: 2 hours
Cost: Medium
Difficulty: Easy
Value for cost: Medium
Tools Needed: Rubber Mallet, screwdriver

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The box arrived, pretty beat up. Luckily no major parts were damaged or anything missing. One thing that was disappointing was the lack of instructions in everything I received. I contacted customer service and they sent me the wrong instructions (1in canopy instead of 2in)

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A lot of the welds were also sloppy, and not complete. This seemed to me that they look to cut corners wherever possible to reduce cost and time. Luckily all of the parts are stamped with numbers on them to assist with layout and assembly.

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First thing I did was take stock of all the parts to make sure they were there and laid them out where the canopy was to be assembled. If you noticed the lawnmower I did cut the grass very low so I could work and setup after.

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The roof frame went up easily with just a few parts put together. I’m surprised that there were no bolts to hold it together, just friction at the connections hold it together. Overall it seems sturdy enough…

The next step was to put the legs on, this step is tricky to do alone, so I would suggest getting a helper for 5 minutes as you have to lift one side up then the other while attaching legs.

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While I had Mrs. Geek help my with the legs I did tackle the cover myself. This got a little tricky, but not impossible. Patience was the best help with this. Moving slowly and not pulling too much. If I did it again I would put the cover on before the legs, but I wanted to follow the instructions to the letter.

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The cover laid out next to the frame.

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I started by feeding a little bit at a time until it would stay unassisted. Then I started to pull the cover a few feet towards the other side and move over a few feet. Before long I was on the other side and done!

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The system to attach the cover to the frame is easy, just a few bungees that wrap around the frame. Go around and that is about it!

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Simple simple

Putting the screen kit on was also very straight forward. This is simply deciding where you want the door and attaching 50 more bungees…

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I was not very impressed with the screen kit. It came with a grommet not installed and a rip in the screen. We will see how good the customer service on this is…

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Another factor is that due to the design there are quite a few areas where the screen sags and needs to be tightened daily.

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Overall I love having a screened canopy in the back yard. It really adds the functions of a outdoor room without the permanence of building a screen room onto your house. With our situation, and a deck in the next few years, this was a great investment.  I have already run power and speakers out to the room. I actually just wrote this post in the room as well!

Score: 7 out of 10 I have some concerns about the construction quality and durability. If I had to do it again I would put up a canopy, but most likely get another brand.

 

 

Half-Bath Demo

Time to take everything apart!

Demo Day. With so many people watching HGTV, the DIY Network and reading so many DIY blogs (see my friends page) Demo has become the “FUN” time of a project.  And let me tell you it is fun, but you also need to be careful.

If you are not careful you can have a broken water or sewer pipe. Worse yet you could electrocute yourself if you are working with any sort of power.  Make sure to look before you break and take the proper safety precautions.

The first thing I did was take down the old vanity. I started by uninstalling my faucet, and then taking out the old vanity.

Faucet laid out, no missing pieces!

Make sure to empty the trap before you take it out!

Not much room, what to do?

The water lines fit through, what about the drain line?

I cut out around the drain pipe with my multi-tool.

On a side note, I love my multi-tool! I purchased mine here.

Now that I was not worried about any water issues, I was free to remove the vanity. I started by cutting off the old caulking from the wall.

Carefully cut away from the wall, do not cut into the wall and damage it.

Next you have to remove the screws that hold it into the wall.

Sometimes they can hide on you!

Slowly move it away from the wall, making sure nothing is caught.

Make sure to be careful when taking it away from the wall.  If you have a screw, adhesive, or pipe that is caught you can have a mess on your hand!

Free and clear!

It really opens up the room!

If you do not install a new sink right away, be careful.  The trap that I removed kept the gasses from coming into the house.

Geek Tip - make sure to contain the sewer gases. I use a plastic bag and an elastic.

Next on the demo list is the radiator cover.  From years of being in a bathroom it had started to rust.  Instead of buying a new cover, I wanted to refinish it. As my house is less than 10 years old I had not worry of lead paint.  Always be careful when dealing with paint.

Rust buildup from years of exposure

All laid out ready for some TLC, or a sander!

As you can see the washer and dryer look nice, but do not line up.

Next up, moving the washer and dryer.

Too much flexible hose!

One of the things I wanted to eliminate in this project was excess dryer hose. As it crinkled and the edges caught lint.

I really do not like these shelves, at least they are easy to move.

The shelving was easy to remove, just lift out of the brackets, remove the wall anchors and done!

Lift up the shelf

Remove the hanging clips

 

I like to use needle nose pliers to take out the anchors

Now that everything is out of the wall, time to sand down the holes.  As I did not have too many bumps I used my handy drywall sander to reduce the ridges.

I sand down the holes before i fill them in to reduce the ridges.

I also had a few issues with drywall screws bulging out of the wall.  As the house settles some of the screws budged out, making small circles that I could see.  As this was the time to fix them I did.

Here is how:

  1. Find the bump, and with a screwdriver push in the center of the hole. This will crack the plaster covering.
  2. Take a small flat head screwdriver and clean out the slots. This will give you something to grab into.
  3. Take your Phillips head driver and hand tighten to the proper depth. Like all drywall, do not break the paper.
  4. Plaster over it like a normal patch.

 

A pesky little bugger that I took care of!

Then I went around and patched the rest of the walls. To do a good job I did two coats of Spackle, sanding after each coat.

One of the bigger holes to fill. Multiple coats help make it disappear

Now that everything is out. I’m done with my demo day.  It might not look like a lot, but it was tiring!

There is still a lot more to do, so stay tuned for the next article.

Self Centering Drywall Circle Jig

I’m going to start off by saying that I think I came up with this on my own. However it is a pretty simple idea, and may have been thought of before.

When I was finishing my basement I wanted to have recessed lighting. What I did not want to do is spend a fortune to cut a few circles into drywall. Looking at the hardware store every circle cutting tool was at least $25, I’m way too cheap to spend that much on a tool I will use only a few times… So I looked at some things in my shop. I had shims, rope, tape, glue, etc…

The traditional method is to use string, however finding the center point is a pain, and if it twists the circle is off.  I wanted something fool proof that while spending a long day hanging drywall would allow me to keep up the pace of my helper/drywall trainer (thanks Hank!)

What I came up with is extremely simple, and practically has zero costs. It will cut perfect circles as long as you follow some simple steps.

Project: Self Centering Drywall Circle Jig
Cost: None
Materials: Shim, Awl, Pencil
Difficulty: Easy (to make) Medium (to measure and cut)
Awesomeness: Really Awesome

 

I start by measuring the cover that I will see. This gives me a little wiggle room.

 

Measure into the middle of the rim, in this case 6.5in

In order to make this a simple, cheap tool I used shims. They are easy to come by and are made of soft wood. As I use an awl for part of this it ensures I can drive the awl through the wood and have it stay in place.

Take half of your measurement, in this case 3.25in. Make marks in the shim at this distance.

I use a rubber mallet to drive an awl through. Yes I know this is a nail set…

I then drill a small hole for the pencil. Making it just big enough for the lead to poke through. 5/16 is way too big!

This is all that is required to make the jig, I told you it was simple!

Now the hard part, and this is up to you. Make sure to measure if you are not certain… What you need to do is establish four “corners so you can draw a square.  Use whatever edges you feel comfortable with. Just make sure you are really close as there is only a little room for mistake.

Make sure to measure where you need the hole to be. This is up to you!

Establish the four points. For me this was a 6.5in square, same as the circle I wanted to cut.

 

Make sure to mark the center of the lines around the square. This is where you will punch the awl.

All the points are marked out. Let’s draw some circular lines!

Punch the awl through the mark so the shim is firm, and draw the line with the pencil. Repeat for each of the 4 marks.

When you are done you will have something that looks pretty like this!

Once you have all of the circles drawn, you will have a center point. Now just put the awl where all the points meet and draw a full circle.

Make sure to go all the way around. It might be so much fun to go around a few times :)

Almost like Da Vinci drew this!

WOW, THAT WAS EASY! Now you know where you light should go.

To remove the drywall I do the following:
Gently trace around the circle, cutting the paper and some of the rock.
Cut lines across the 4 points and between those points (like a pizza)
Gently hit with a mallet to remove the front.
Cut out the back paper.

After cutting some lines I use a mallet gently to knock the drywall out for easier cutting.

After a gentle tap with the mallet.

After a few taps all you will have is some of the back paper you can trim with a knife.

All cut out. It is a lot nicer than it looks, I promise :)

Look at that, the cover fits perfectly!

And that is it, a simple way to cut circles in drywall. Hopefully this helps!

Lamson & Goodnow: A factory tour

One of the things about being a geek is wanting to know how things are made, how they work and why they are designed in a particular way. When I was in school I always loved field trips and learning how and why people did things.  With this blog, I feel that I have the opportunity to take “geek trips” when the opportunity presents itself. A few weeks ago when I was on vacation I decided to see if this was a possibility.

To digress a moment. I love eggs for breakfast! When I am home I make eggs every day. Making eggs in a pan has always been a battle for me as I like to make over easy in a small pan. The hardest part about this was using a spatula to flip the eggs over, I would always mess something up, or the spatula would be too big, etc… It was never my fault, always the tool!

For my birthday this year, I received 2 spatulas from my mother. (I am still accepting gifts) She told me that she found them and was impressed with the quality and how well they worked. “Yeah, I’ll really like a spatula for my birthday…this is the adult equivalent of a sweater.” I will just say that these are used nearly every day now! I have been so impressed with these spatulas that I had to see the company behind it. Luckily this company is only an hour drive away from my house, so I figured I would use my big time blogging clout to get a VIP tour. Here is how it went down.

L&G: Hello, Lamson Goodnow, this is (redacted) how may I help you?
Me:
 Hi…um….I’m a blogger, and I like your spatulas…
L&G: Okay, how can I help?
Me: I’d like to take a tour of your factory and write about your company and products.
L&G: Hmmm….Let me see if I can help. Please hold.
Really good hold music!
L&G: Hi, I’m going to connect you to Jeff in sales.
Me: Awesome!
Connecting
Jeff: Hi, this is Jeff.
Me: Hi…um….I’m a blogger, and I like your spatulas…and I’d like to take a tour of your factory and write about your company and products.
Jeff: Well normally we don’t allow people here, but if you want to come on by sometime!
Me: Ok, I’ll be there Monday at 2pm!
(Thinking in my head, “how the heck did this just happen”

Seriously, they were that easy to work with. I got a feeling right away that this was going to be a great adventure!

The History of Lamson & Goodnow
This is taken directly from their website (http://www.lamsonsharp.com/store/pg/10-Our-History.html)

  • Silas Lamson invented the curved scythe snath
  • In 1834, he started Lamson & Goodnow in Shelburne Falls, Massachusetts to produce his curved scythe snath.
  • In 1837, his two sons, together with partner Abel Goodnow became interested in making knives and started the business that has retained the names of Lamson & Goodnow from that time to the present.
  • During the Civil War, the company became one of the largest United States cutlery manufacturers
  • In 1869, the workmen of Lamson & Goodnow produced a dinner set of 62 pieces for President Ulysses S. Grant. (Part of this set is at their factory)
  • Today, Lamson & Goodnow cutlery is still handcrafted in Shelburne Falls by American workers.
Silverware presented to Ulysses S. Grant in 1869

That last bullet point sets the tone of what I found Lamson to stand for. They want to make the best products and they will not fall short of their high standards. I started the tour with Jeff on that rainy afternoon.  We had just left his office when he gave me a quick quiz to see how much I knew about cutlery. Lets just say I was a novice.

After the quick quiz we toured the entire facility.  The land and buildings are all more or less the original structures that were built many years ago. This gave the entire town a quaint feel of how the old factory days must have been like.

Classic buildings making cutting edge cutlery

Inside one of the buildings was a cutting edge laser cutter. I’m not allowed to talk much about it, or take any pictures. BUT IT WAS REALLY COOL! Seriously, lasers and knives…yah, think about it. This is where they made a lot of their stamped cutlery.

Stamped VS Forged – What is right for you?
There is a big difference between the two. I’m not going to get into that here. It would take an entire blog post to go over them. Lets just say that both can be high quality, if they are made right.  It all depends on your need and budget. Jeff talked about the differences and told me that both can be made very well.

A forged blade handle. The tang goes through all the way.

Let’s just say that when I buy some knives they are going to be Forged, and most likely from Lamson. (I’d even be willing to review a set or two :)

From what I learned Lamson keeps the traditions of an old American company alive.  They make all of their work in house, employing local union people who all have a skill in what they do.  Like all companies Lamson has been hit hard by the recent times, however they are not compromising quality for profits. One of the things Jeff told me was that they would never be a company that you would find in Walmart. They cannot make a product that meets their standards for the price that they had to meet. This made me feel good about traveling to visit them. A company that operates to this level will have my support!

The tour was a great experience. Jeff brought me around through the entire factory, and I met with a lot of great workers. All of them were busy working, and taking pictures was difficult as they moved so fast. Please pardon blurry shots in the gallery as it was hard to get action shots.

Yes, he was moving that fast!

One of the first stops was in the oldest building that was on the Lamson property. An interesting fact, the entire factory receives power pre grid through water turbines. When the factory was built they built it through a river and harnessed the water power. As the years went on the turbines were upgraded and now power an area of Shelburne Falls. This is using natural resources to create green power!

This is where the old turbines were. They are now much more modern.
This river powers Lamson Goodnow and the surrounding area.

Walking through the buildings I saw a lot of craftsmanship. Every worker there was skilled in at least one part of the process. Most workers had decades of experience making knives. During one of the stops we saw a man cutting serrated grooves into bread knives! It was explained that all of the spacing was done by hand and if he slipped he would ruin the blade…

Grinding serrated grooves into a knife
A lot of concentration goes into this process

From what I learned there is a lot of hard work that goes into making one of these high end pieces of cutlery. From form to finish takes a lot of steps. From the polishing, to grinding, to putting the handles on is a labor intensive process that takes skill. One of their knives has over two dozen steps for putting the handle on! I take less steps in building some things (kidding) but it is that attention to detail that impressed me.

Rough form and polished form.

Just one of the polishing tanks, see the knife form?

Everything there was very organized and everything had its place.  I could see that in full production mode that there would be people running around everywhere working in place. This was classic American workers in action. Everyone was efficient, working and knowledgeable of what needed to be done. This made me think of those old times when factory work was done in every town in the country.

Wooden handles ready to be grooved

Not surprisingly Jeff told me that a lot of their machinery was custom built by locals. The workers would finish the day and talk about what they needed. Usually in a few weeks they would have a “new” machine that was made/fabricated for their tasks.

Handles going through a custom made perpetual router

As a person with simple taste I like classic looks. When I was looking in their factory store I was happy to see that their designs are simple.  Wood handles with metal. They stay with this look and have only recently introduced their new Fire Line.  For me, I like the classic look.

Nice classic look for a knife
“Fire” does look pretty cool too!

To summarize, the people at Lamson know knives. There is no questioning it.  Their commitment to quality is great to hear in a company that is based in the USA. I own some of their spatulas and I will be buying some knives from Lamson in the future. If you want to buy some knives and support this blog you can Buy Lamson Sharp Knives here.

As a note I was not sponsored in any way by Lamson. This project was my own initiative and I just wanted to learn about the company more.  I was pulled in by my morning eggs and found a great American company in my backyard!

The evolution of cutlery

Stag horn handle