Delta Toilet Install

A few months ago my friends, and The DIY Geek supporters at Delta contacted me about an upcoming expansion of their company, Delta was going into the toilet game. As we have a great relationship they offered to send me one of their units so I could install it and let them know what I thought of their product. I had some free time last weekend and installed it.

Delta provided this unit free of cost. However this is not a paid post and I will give my honest feedback about this product.

To prepare for this upcoming post, I installed a competing companies toilet at my parents house. This gave me the opportunity to see the differences between the two units. Between the two of them the Delta unit was superior in every way.

Project Stats: Delta Toilet
Time: 2 hours alone (1:15 toilet removal, 45 min to install new toilet and clean up)
Cost: Medium
Difficulty: Easy
Value for cost: High
Tools Needed: None*

Project Stats: Competitor Toilet
Time: 3 hours with another person (1:30 toilet removal, 1:30 min to install new toilet and clean up)
Cost: High
Difficulty: Medium
Value for cost: Medium
Tools Needed: Bilge pump, sponge, scraper (for old wax seal) rag, adjustable wrench, pliers, Phillips screwdriver, Flathead screwdriver, bucket for water, level, water supply line

When Delta says on the box that they include everything you need to install a toilet, they are not lying! While doing this install I took this advertisement to heart and brought up no tools. I did bring up some nitrile gloves but found that there was a set already included.

The box had the instructions laid out neatly on top with two bags. One was an uninstall bag for the old toilet and the other was the install bag with all of the small pieces. The uninstall bag had everything I needed ( gloves, rag, super absorbing block, sealable bag for garbage ) the install bag had everything I needed for the installation of the toilet as well as an amazing install tool.

image

This multi tool makes the uninstall and install much easier than other toilets.

The hardest part about this entire project was taking the old toilet out. Using the provided tools from Delta I was able to get it out fairly easily. However I did have to bring a tool in to cut a stripped bolt. Take a look at the gallery to see my install notes, I’ll have more after the pictures.

Delta Toilet Install

Between the two installs the Delta fixture was much easier. Delta included everything you need to get this job done. What that means is that any homeowner of any skill level can change a toilet without having to have access to a bunch of extra tools. The other nice thing is that Delta includes top quality components. A thick gauge braided stainless hose with plenty of slack. With the competitor you had to supply your own…which could mean an extra trip to the hardware store.

I will note that the insides of the toilet are beyond what I have ever seen! The flushing mechanism throws out the old components for what looks to be a much more user friendly experience. Adjusting water levels are a breeze and all adjustments are easy to see. I really like how this is laid out.

A few small issues of the install that I did have.

1. They suggest (optionally) that you put caulk around the bottom of the toilet. I know this gives it a nicer look, however it can trap water in there, making you not notice a leak and potentially rotting the floor. I opted not to put the caulk for this reason. Update: Chris,a commenter, suggested caulking around the bowl and leaving the back exposed to check for leaks. I think this is a great idea.

2. I did not see in the instructions to level the tank, which I felt was important. I did bring a level up for this.

3. I don’t like the handle, it has grown on me, but I would have preferred a nice matching white.
image

Overall if you are in the market for a toilet, I would seriously suggest going for a Delta Toilet. Their commitment to innovation and quality has continued into this new realm and I know it will last!

Corrente C43904-WH

Delta Toilets are exclusively available at The Home Depot

 

 

Half-Bath Demo

Time to take everything apart!

Demo Day. With so many people watching HGTV, the DIY Network and reading so many DIY blogs (see my friends page) Demo has become the “FUN” time of a project.  And let me tell you it is fun, but you also need to be careful.

If you are not careful you can have a broken water or sewer pipe. Worse yet you could electrocute yourself if you are working with any sort of power.  Make sure to look before you break and take the proper safety precautions.

The first thing I did was take down the old vanity. I started by uninstalling my faucet, and then taking out the old vanity.

Faucet laid out, no missing pieces!

Make sure to empty the trap before you take it out!

Not much room, what to do?

The water lines fit through, what about the drain line?

I cut out around the drain pipe with my multi-tool.

On a side note, I love my multi-tool! I purchased mine here.

Now that I was not worried about any water issues, I was free to remove the vanity. I started by cutting off the old caulking from the wall.

Carefully cut away from the wall, do not cut into the wall and damage it.

Next you have to remove the screws that hold it into the wall.

Sometimes they can hide on you!

Slowly move it away from the wall, making sure nothing is caught.

Make sure to be careful when taking it away from the wall.  If you have a screw, adhesive, or pipe that is caught you can have a mess on your hand!

Free and clear!

It really opens up the room!

If you do not install a new sink right away, be careful.  The trap that I removed kept the gasses from coming into the house.

Geek Tip - make sure to contain the sewer gases. I use a plastic bag and an elastic.

Next on the demo list is the radiator cover.  From years of being in a bathroom it had started to rust.  Instead of buying a new cover, I wanted to refinish it. As my house is less than 10 years old I had not worry of lead paint.  Always be careful when dealing with paint.

Rust buildup from years of exposure

All laid out ready for some TLC, or a sander!

As you can see the washer and dryer look nice, but do not line up.

Next up, moving the washer and dryer.

Too much flexible hose!

One of the things I wanted to eliminate in this project was excess dryer hose. As it crinkled and the edges caught lint.

I really do not like these shelves, at least they are easy to move.

The shelving was easy to remove, just lift out of the brackets, remove the wall anchors and done!

Lift up the shelf

Remove the hanging clips

 

I like to use needle nose pliers to take out the anchors

Now that everything is out of the wall, time to sand down the holes.  As I did not have too many bumps I used my handy drywall sander to reduce the ridges.

I sand down the holes before i fill them in to reduce the ridges.

I also had a few issues with drywall screws bulging out of the wall.  As the house settles some of the screws budged out, making small circles that I could see.  As this was the time to fix them I did.

Here is how:

  1. Find the bump, and with a screwdriver push in the center of the hole. This will crack the plaster covering.
  2. Take a small flat head screwdriver and clean out the slots. This will give you something to grab into.
  3. Take your Phillips head driver and hand tighten to the proper depth. Like all drywall, do not break the paper.
  4. Plaster over it like a normal patch.

 

A pesky little bugger that I took care of!

Then I went around and patched the rest of the walls. To do a good job I did two coats of Spackle, sanding after each coat.

One of the bigger holes to fill. Multiple coats help make it disappear

Now that everything is out. I’m done with my demo day.  It might not look like a lot, but it was tiring!

There is still a lot more to do, so stay tuned for the next article.

Half-Bath Remodel

It all started with a simple promise…

Years ago I surprised my wife with a showing of affection. While she was away at a business trip I covered our house from top to bottom with little sticky notes of all the reasons I love her.  These ranged from the big to the small. One in particular has always stayed up as a constant reminder.

"Because you will live with this for now" This was my inspiration.

Of all the notes I left that day, this one was more than a reason; it was a promise to her that I would make her a room she would love!

When we moved into our house there were wallpaper borders in EVERY ROOM! Some rooms had borders over paint, over borders. I took them all down with a steamer and painted over everyone of them, except for our half-bath. Well, actually I did paint over it with the wrong shade of blue… It was not my fault! Well, yah it was. But the color was close and it worked for a little while.

It looks ok, but look closely at the top...

Looks nice, right? Yah, but the vanity is huge and it has an older look to it.

This side is a different story! Big Mess

On the other side of the room is our laundry. With one wire shelf as our storage area it is quite a mess trying to keep cleaning cloths and misc items out of the way. I wanted something more for this room, something nice and clean.

After about a week of work I was able to transform the space quite nicely with very little expense. Over the next few posts I will break down how I did everything and what exactly was involved.

The new look

Neat storage options that look great

All and all a well put together room

Stay tuned as I update the project step by step of how everything was done.

Update #1: Demo

Self Centering Drywall Circle Jig

I’m going to start off by saying that I think I came up with this on my own. However it is a pretty simple idea, and may have been thought of before.

When I was finishing my basement I wanted to have recessed lighting. What I did not want to do is spend a fortune to cut a few circles into drywall. Looking at the hardware store every circle cutting tool was at least $25, I’m way too cheap to spend that much on a tool I will use only a few times… So I looked at some things in my shop. I had shims, rope, tape, glue, etc…

The traditional method is to use string, however finding the center point is a pain, and if it twists the circle is off.  I wanted something fool proof that while spending a long day hanging drywall would allow me to keep up the pace of my helper/drywall trainer (thanks Hank!)

What I came up with is extremely simple, and practically has zero costs. It will cut perfect circles as long as you follow some simple steps.

Project: Self Centering Drywall Circle Jig
Cost: None
Materials: Shim, Awl, Pencil
Difficulty: Easy (to make) Medium (to measure and cut)
Awesomeness: Really Awesome

 

I start by measuring the cover that I will see. This gives me a little wiggle room.

 

Measure into the middle of the rim, in this case 6.5in

In order to make this a simple, cheap tool I used shims. They are easy to come by and are made of soft wood. As I use an awl for part of this it ensures I can drive the awl through the wood and have it stay in place.

Take half of your measurement, in this case 3.25in. Make marks in the shim at this distance.

I use a rubber mallet to drive an awl through. Yes I know this is a nail set…

I then drill a small hole for the pencil. Making it just big enough for the lead to poke through. 5/16 is way too big!

This is all that is required to make the jig, I told you it was simple!

Now the hard part, and this is up to you. Make sure to measure if you are not certain… What you need to do is establish four “corners so you can draw a square.  Use whatever edges you feel comfortable with. Just make sure you are really close as there is only a little room for mistake.

Make sure to measure where you need the hole to be. This is up to you!

Establish the four points. For me this was a 6.5in square, same as the circle I wanted to cut.

 

Make sure to mark the center of the lines around the square. This is where you will punch the awl.

All the points are marked out. Let’s draw some circular lines!

Punch the awl through the mark so the shim is firm, and draw the line with the pencil. Repeat for each of the 4 marks.

When you are done you will have something that looks pretty like this!

Once you have all of the circles drawn, you will have a center point. Now just put the awl where all the points meet and draw a full circle.

Make sure to go all the way around. It might be so much fun to go around a few times :)

Almost like Da Vinci drew this!

WOW, THAT WAS EASY! Now you know where you light should go.

To remove the drywall I do the following:
Gently trace around the circle, cutting the paper and some of the rock.
Cut lines across the 4 points and between those points (like a pizza)
Gently hit with a mallet to remove the front.
Cut out the back paper.

After cutting some lines I use a mallet gently to knock the drywall out for easier cutting.

After a gentle tap with the mallet.

After a few taps all you will have is some of the back paper you can trim with a knife.

All cut out. It is a lot nicer than it looks, I promise :)

Look at that, the cover fits perfectly!

And that is it, a simple way to cut circles in drywall. Hopefully this helps!

Lamson & Goodnow: A factory tour

One of the things about being a geek is wanting to know how things are made, how they work and why they are designed in a particular way. When I was in school I always loved field trips and learning how and why people did things.  With this blog, I feel that I have the opportunity to take “geek trips” when the opportunity presents itself. A few weeks ago when I was on vacation I decided to see if this was a possibility.

To digress a moment. I love eggs for breakfast! When I am home I make eggs every day. Making eggs in a pan has always been a battle for me as I like to make over easy in a small pan. The hardest part about this was using a spatula to flip the eggs over, I would always mess something up, or the spatula would be too big, etc… It was never my fault, always the tool!

For my birthday this year, I received 2 spatulas from my mother. (I am still accepting gifts) She told me that she found them and was impressed with the quality and how well they worked. “Yeah, I’ll really like a spatula for my birthday…this is the adult equivalent of a sweater.” I will just say that these are used nearly every day now! I have been so impressed with these spatulas that I had to see the company behind it. Luckily this company is only an hour drive away from my house, so I figured I would use my big time blogging clout to get a VIP tour. Here is how it went down.

L&G: Hello, Lamson Goodnow, this is (redacted) how may I help you?
Me:
 Hi…um….I’m a blogger, and I like your spatulas…
L&G: Okay, how can I help?
Me: I’d like to take a tour of your factory and write about your company and products.
L&G: Hmmm….Let me see if I can help. Please hold.
Really good hold music!
L&G: Hi, I’m going to connect you to Jeff in sales.
Me: Awesome!
Connecting
Jeff: Hi, this is Jeff.
Me: Hi…um….I’m a blogger, and I like your spatulas…and I’d like to take a tour of your factory and write about your company and products.
Jeff: Well normally we don’t allow people here, but if you want to come on by sometime!
Me: Ok, I’ll be there Monday at 2pm!
(Thinking in my head, “how the heck did this just happen”

Seriously, they were that easy to work with. I got a feeling right away that this was going to be a great adventure!

The History of Lamson & Goodnow
This is taken directly from their website (http://www.lamsonsharp.com/store/pg/10-Our-History.html)

  • Silas Lamson invented the curved scythe snath
  • In 1834, he started Lamson & Goodnow in Shelburne Falls, Massachusetts to produce his curved scythe snath.
  • In 1837, his two sons, together with partner Abel Goodnow became interested in making knives and started the business that has retained the names of Lamson & Goodnow from that time to the present.
  • During the Civil War, the company became one of the largest United States cutlery manufacturers
  • In 1869, the workmen of Lamson & Goodnow produced a dinner set of 62 pieces for President Ulysses S. Grant. (Part of this set is at their factory)
  • Today, Lamson & Goodnow cutlery is still handcrafted in Shelburne Falls by American workers.
Silverware presented to Ulysses S. Grant in 1869

That last bullet point sets the tone of what I found Lamson to stand for. They want to make the best products and they will not fall short of their high standards. I started the tour with Jeff on that rainy afternoon.  We had just left his office when he gave me a quick quiz to see how much I knew about cutlery. Lets just say I was a novice.

After the quick quiz we toured the entire facility.  The land and buildings are all more or less the original structures that were built many years ago. This gave the entire town a quaint feel of how the old factory days must have been like.

Classic buildings making cutting edge cutlery

Inside one of the buildings was a cutting edge laser cutter. I’m not allowed to talk much about it, or take any pictures. BUT IT WAS REALLY COOL! Seriously, lasers and knives…yah, think about it. This is where they made a lot of their stamped cutlery.

Stamped VS Forged – What is right for you?
There is a big difference between the two. I’m not going to get into that here. It would take an entire blog post to go over them. Lets just say that both can be high quality, if they are made right.  It all depends on your need and budget. Jeff talked about the differences and told me that both can be made very well.

A forged blade handle. The tang goes through all the way.

Let’s just say that when I buy some knives they are going to be Forged, and most likely from Lamson. (I’d even be willing to review a set or two :)

From what I learned Lamson keeps the traditions of an old American company alive.  They make all of their work in house, employing local union people who all have a skill in what they do.  Like all companies Lamson has been hit hard by the recent times, however they are not compromising quality for profits. One of the things Jeff told me was that they would never be a company that you would find in Walmart. They cannot make a product that meets their standards for the price that they had to meet. This made me feel good about traveling to visit them. A company that operates to this level will have my support!

The tour was a great experience. Jeff brought me around through the entire factory, and I met with a lot of great workers. All of them were busy working, and taking pictures was difficult as they moved so fast. Please pardon blurry shots in the gallery as it was hard to get action shots.

Yes, he was moving that fast!

One of the first stops was in the oldest building that was on the Lamson property. An interesting fact, the entire factory receives power pre grid through water turbines. When the factory was built they built it through a river and harnessed the water power. As the years went on the turbines were upgraded and now power an area of Shelburne Falls. This is using natural resources to create green power!

This is where the old turbines were. They are now much more modern.
This river powers Lamson Goodnow and the surrounding area.

Walking through the buildings I saw a lot of craftsmanship. Every worker there was skilled in at least one part of the process. Most workers had decades of experience making knives. During one of the stops we saw a man cutting serrated grooves into bread knives! It was explained that all of the spacing was done by hand and if he slipped he would ruin the blade…

Grinding serrated grooves into a knife
A lot of concentration goes into this process

From what I learned there is a lot of hard work that goes into making one of these high end pieces of cutlery. From form to finish takes a lot of steps. From the polishing, to grinding, to putting the handles on is a labor intensive process that takes skill. One of their knives has over two dozen steps for putting the handle on! I take less steps in building some things (kidding) but it is that attention to detail that impressed me.

Rough form and polished form.

Just one of the polishing tanks, see the knife form?

Everything there was very organized and everything had its place.  I could see that in full production mode that there would be people running around everywhere working in place. This was classic American workers in action. Everyone was efficient, working and knowledgeable of what needed to be done. This made me think of those old times when factory work was done in every town in the country.

Wooden handles ready to be grooved

Not surprisingly Jeff told me that a lot of their machinery was custom built by locals. The workers would finish the day and talk about what they needed. Usually in a few weeks they would have a “new” machine that was made/fabricated for their tasks.

Handles going through a custom made perpetual router

As a person with simple taste I like classic looks. When I was looking in their factory store I was happy to see that their designs are simple.  Wood handles with metal. They stay with this look and have only recently introduced their new Fire Line.  For me, I like the classic look.

Nice classic look for a knife
“Fire” does look pretty cool too!

To summarize, the people at Lamson know knives. There is no questioning it.  Their commitment to quality is great to hear in a company that is based in the USA. I own some of their spatulas and I will be buying some knives from Lamson in the future. If you want to buy some knives and support this blog you can Buy Lamson Sharp Knives here.

As a note I was not sponsored in any way by Lamson. This project was my own initiative and I just wanted to learn about the company more.  I was pulled in by my morning eggs and found a great American company in my backyard!

The evolution of cutlery

Stag horn handle

 

Installing a Touch 2.o xt bathroom faucet

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This gallery contains 28 photos.

Update: Delta Faucet now makes toilets! More information on this to come soon. As you know I took a trip to Delta Faucet a few weeks back. During the trip they gave us some parting gifts for taking the time … Continue reading

Delta Faucet Trip 2011

Gallery

This gallery contains 5 photos.

A few weeks ago I took part of a DIY blogger event at the Delta Faucet World Headquarters.This event hosted 10 bloggers (including me) for a two day learning/experiment of what Delta is and how they operate. As most Americans … Continue reading